| 416 Stainless Steel Bar | |||
| 416 is a stainless steel
with excellent strength and corrosion
resistance. Generally supplied either hardened and tempered in the
tensile range 550 - 700 Mpa (condition P) Brinell range 152 - 207, or
in the annealed condition with a maximum Brinell hardness of 207.
Characterized by excellent machinability, non-galling and non-seizing properties due to its higher sulphur content which has the effect of lowering its corrosion resistance. It is however resistant to mild corrosive atmospheres, fresh water, steam, organic materials, many mild acids and petroleum products, coupled with reasonable strength in the hardened and tempered condition. 416 due to its excellent hardenability is capable of being through hardened up to Rc40 depending upon carbon content and section size. Small sections can be air cooled and larger sections oil quenched for maximum through hardness. Pre hardened and tempered 416 will also respond readily to nitriding achieving a typical surface hardness of over Rc65. The nitriding process however reduces the corrosion resistance and is therefore not generally recommended except for critical applications where the benefit outweighs all other considerations. Material magnetic in all conditions. |
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| Related Specifications | |||
| Australia | AS 2837-1986 416 | ||
| Germany | W.Nr 1.4005 X12CrS13 | ||
| Great Britain | BS970 Part3 1991
416S21 BS970 1955 EN56AM |
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| Japan | JIS G4303 SuS 416 | ||
| USA | ASTM A582/A582M-95b
416 SAE 51416 AISI 416 UNS S41600 |
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| Chemical Composition | Min. % | Max. % | |
| *Nickel & Molybdenum addition optional. | Carbon | 0.09 | 0.15 |
| Silicon | 0 | 1.00 | |
| Manganese | 0 | 1.50 | |
| *Nickel | 0 | 1.00 | |
| Chromium | 11.50 | 14.00 | |
| *Molybdenum | 0 | 0.60 | |
| Phosphorous | 0 | 0.06 | |
| Sulphur | 0.15 | 0.35 | |
| Mechanical Property Requirements For Material in the Annealed and Heat Treated - Condition P To AS2837 - 1986 416 and BS970 Part3 1991 416S21 | ||||||||||||
| Condition | Tensile Strength Mpa Min Max |
0.2%
Yield Strength Mpa Min |
Elongation on 5.65% Min |
Impact Izod J Min |
Hardness HB |
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| Min | Max | |||||||||||
| Annealed | 207 | |||||||||||
| P | 550 700 | 340 | 15 | 34 | 152 | 207 | ||||||
| Material stocked generally
in annealed condition 76.2 mm dia and larger.
Material stocked generally in condition P up to and including 63.5 mm dia. NB. Check the mill certificate if
critical for end use. |
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| Typical Mechanical Properties At Room Temperature - Annealed and Hardened and Tempered to Condition P | ||||||||||||
| Condition | Tensile Strength Mpa |
0.2%
Yield Strength Mpa |
Elongation in 50mm % |
Impact Izod J |
Hardness HB |
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| Annealed | 530 | 290 | 27 | 75 | 160 | |||||||
| *P | 650 | 490 | 24 | 95 | 190 | |||||||
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| Typical Mechanical Properties At Room Temperature - Hardened By Oil Quench at 980 oC and Tempered as Indicated | ||||||||||||
| Tempering Temperature oC |
Tensile Strength Mpa |
0.2%
Yield Strength Mpa |
Elongation in 50mm % |
Impact Izod Charpy J J |
Hardness | |||||||
| HB | RC | |||||||||||
| 150 | 1210 | 950 | 10 | 27 27 | 360 | 39 | ||||||
| 250 | 1190 | 940 | 11 | 34 30 | 350 | 38 | ||||||
| 370 | 1180 | 930 | 14 | 34 30 | 350 | 38 | ||||||
| 480 | 1100 | 870 | 15 | *22 *20 | 330 | 36 | ||||||
| 540 | 950 | 760 | 16 | *34 *30 | 285 | 31 | ||||||
| 595 | 780 | 650 | 17 | 54 54 | 235 | 23 | ||||||
| 650 | 710 | 570 | 21 | 65 68 | 205 | 16 | ||||||
| 700 | 660 | 520 | 22 | 105 100 | 190 | 12 | ||||||
| High tensile strength and
high yield strength but low impact properties when tempered below 400 oC.
*Note drop in impact properties. Tempering
within the range 400 oC - 580 oC
should be avoided. |
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| Elevated Temperature Properties |
| While 416 displays a reasonable
resistance to scaling in continuous service up to 650 oC,
it does however experience a substantial drop in tensile strength,
creep and stress rupture strength at relatively low working
temperatures. It is also susceptible to hot cracking due to its
high sulphur content.
NB. High temperature use is
therefore not generally recommended. |
| Low Temperature Properties |
| 416 is not recommended for use at
sub-zero temperatures due to a substantial drop in impact
properties consistent with most steels other than the austenitic
steel types. |
| Cold Bending |
| 416 has limited cold bending
properties and it is generally not recommended. |
| Hot Bending |
| In the hardened and tempered
condition, it is not recommended due to its affect on the
mechanical properties within the heat affected zone. Even in the
annealed condition it should also be avoided if possible due to
its susceptibility to hot cracking. |
| Corrosion Resistance |
| 416 due to its higher sulphur
content has lower resistance to all corrosion types than grade
410, and indeed all of the 400 series martensitic stainless
steels.
Its selection therefore is generally based upon its excellent machinability coupled with its lower corrosion resistance capabilities. NB. It has optimum corrosion resistance in the hardened and tempered condition and is not therefore recommended for use in the annealed condition. It is most important that oxygen is always allowed to circulate freely on all stainless steel surfaces to ensure that a chrome oxide film is always present to protect it. If this is not the case, rusting will occur as with other types of non stainless steels. For optimum corrosion resistance
surfaces must be free of scale and foreign particles. |
| Forging |
| Heat uniformly to 1150 oC
- 1200 oC, hold until temperature is uniform throughout
the section.
Do not soak but commence forging immediately. Do not overheat as this can cause a loss of toughness and ductility. Do not forge below 900 oC Finished forgings should be cooled slowly in air, ashes or dry lime etc. to room temperature and annealed immediately. NB. Severe upset forging of this
grade is not recommended. |
| Heat Treatment |
| Sub-Critical Annealing |
| Heat uniformerly to 650 oC
- 750 oC as required, hold until temperature is uniform
throughout the section.
*Soak as required, cool in air. |
| Annealing |
| Heat to 820 oC - 900 oC,
hold until temperature is uniform throughout the section. *Soak as
required. Cool in furnace. |
| Hardening |
| Heat to 950 oC - 1020 oC,
hold until temperature is uniform throughout the section. *Soak as
required.
Quench in oil or air cool. Temper
immediately while still hand warm. |
| Nitriding |
| Prior to nitriding, the chrome oxide
film which protects the surface must be broken down by pickling or
fine sand blasting.
Nitriding is carried out at 500 oC
- 550 oC followed by slow cooling (no quench) reducing
the problem of distortion. Parts can therefore be machined to near
final size, leaving a grinding tolerance only. Always ensure that
the tempering temperature employed during the initial heat
treatment was higher than the nitriding temperature otherwise the
core strength will be affected. |
| Tempering (Condition P) |
| Heat to 650 oC - 750 oC
as required, hold until temperature is uniform throughout the
section. *Soak as required. Cool in air.
416 can of course be tempered at much lower temperatures, producing much higher tensile strengths, but with subsequent lower impact properties. NB. Tempering however within the range 400 o C - 580 o C should be avoided due to the brittleness, resulting in a considerable reduction in impact properties and loss of corrosion resistance. *Heating temperatures, rate of heating, cooling and soaking times will vary due to factors such as work piece size/shape, also furnace type employed, quenching medium and work piece transfer facilities etc. Please consult your heat treater
for best results. |
| Machining |
| 416 was developed as a free
machining grade and has by far the best machinability of all the
400 series martensitic stainless steels. It also has much better
machinability than grade 303 free machining austenitic stainless
steel and all operations such as turning, drilling, broaching,
tapping, milling, reaming and threading etc. can be readily
carried out as per machine manufacturers recommendations for
suitable tool type, feeds and speeds. |
| Welding |
| 416 is not generally recommended for
welding in either the annealed or hardened and tempered condition,
due to its high sulphur content resulting in hot cracking or its
hardening capability resulting in cold cracking.
If it is really necessary to weld
in either condition the following procedure may be taken as a
guide only. |
| Welding Procedure |
| Welding electrodes or rods should be
low hydrogen types 410 or *similar when strength is required or
post-weld hardening and tempering, otherwise an austenitic
stainless electrode or rod such as 308 or *similar may be used to
give a more ductile weld, when strength is not so critical and
post-weld annealing is not possible or intended.
Pre-heat at 200 oC - 300 oC and keep heat input to a minimum to reduce dilution of sulphur and filler metal. On completion of welding cool slowly as possible until hand warm and as required: Post-weld sub-critical anneal at 650 oC - 750 oC or full anneal and harden and temper as required. *Please consult your welding
consumables supplier. |